OT/IT segmentation design
Purdue Model alignment. Segmentation between corporate, DMZ, and plant zones. Conduit and zone design that holds up to a NERC CIP audit and to a real plant operator on a Tuesday morning.
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// INDUSTRIAL AND OT NETWORK CONSULTING · HANS STUDY · ONTARIO, CANADA
SCADA, DCS, ICS environments in utilities, pipelines, water treatment, transportation infrastructure, and defence. OT/IT segmentation, secure remote access, NERC CIP and CMMC compliance, and monitoring strategies that give operators visibility without triggering the outage they are trying to prevent.
OT environments have constraints that standard enterprise network design does not account for. Systems that cannot tolerate a reboot. Legacy protocols with no authentication. Failure consequences measured in operational disruption, not just data exposure. Enterprise security patterns applied directly to OT environments often cause more problems than they solve.
I have worked across SCADA, DCS, and ICS environments in utilities, pipelines, water treatment, transportation infrastructure, and defence. The advisory covers OT/IT segmentation design, secure remote access architecture, NERC CIP and CMMC compliance, and monitoring strategies that give operators visibility without the active scanning that can trigger the outage they are trying to prevent.
The common engagement pattern is an organization that needs a second opinion from someone not trying to sell the monitoring platform. That independence is the point.
Purdue Model alignment. Segmentation between corporate, DMZ, and plant zones. Conduit and zone design that holds up to a NERC CIP audit and to a real plant operator on a Tuesday morning.
Remote access to OT environments is one of the highest-risk connectivity decisions an operator makes. Jump server architecture, vendor access controls, MFA enforcement, and session logging in environments where the alternative is either no remote access or an open connection that bypasses every other control.
Active scanning is often out of the question in OT environments. Passive monitoring, span port architectures, and out-of-band collection give operators the situational awareness they need without touching the control network. Advisory covers monitoring architecture design and OT-aware SIEM integration.
Modbus, DNP3, IEC 61850, OPC UA, BACnet. Protocol-aware segmentation, deep packet inspection where it adds value and where it does not, and the operational impact of every control imposed.
Substations, pump stations, and remote unmanned installations have physical security requirements distinct from enterprise environments. Access control and video surveillance integrated with SCADA alarms, and physical security design that satisfies NERC CIP physical access control requirements.
Migration from flat plant networks to segmented architectures without taking the plant offline. Phased cutover, fallback design, and operational continuity during the work.
The IT side of the IT/OT boundary. The design pattern on one side affects what is possible on the other.
NERC CIP physical access controls and OT facility security design.
Integrated facility projects where OT, building automation, and physical security converge.
Sector-level overview for utility, transmission, and large municipal systems engagements.
In IT security, the priority order is confidentiality, integrity, then availability. In OT, availability comes first. A control system shut down for a security patch causes an operational disruption that may have safety implications. Legacy OT systems often cannot be patched at all. Security design for OT has to account for these constraints, which is why enterprise security approaches applied directly to OT environments often cause more problems than they solve.
Yes. Defence contractors whose OT environments handle Controlled Unclassified Information, or whose OT networks connect to systems that do, need to account for CMMC 2.0 requirements in their OT security architecture. Gap assessments, architecture advisory, and documentation support for contractors working toward CMMC Level 2 where OT is in scope.
Based in Ontario. Independent OT and ICS network consulting across Canada and the US. Project history covers utility, transportation, government, and defence environments. No monitoring platform to sell. No preferred vendor relationship shaping the recommendation.
Coverage for handhelds and wireless devices across plant and yard environments.
Pre-design architecture review, vendor proposal review, owner's representative engagement during deployment, and post-deployment audit are all available as discrete engagements. The earliest point of engagement is also the highest-impact point.
Related work: a water utility brought off end-of-life platforms and hardened.
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